Co

Cobalt

Substitutes

Substitutes and Alternatives for Cobalt

The availability of viable substitutes is a key factor in assessing Cobalt's criticality. Across its 4 primary applications, substitution options range from commercially viable alternatives with performance trade-offs to applications where Cobalt currently has no effective substitute.

Criticality

High

Risk assessment

Applications

5

Primary end-uses

Substitution Options

4

By application

Supply Risk

High

Substitution Analysis by Application

The following table details available substitutes for Cobalt across its primary applications, including the trade-offs involved:

Application Substitute Trade-offs & Notes
Li-ion battery cathodes (NMC) LFP (lithium iron phosphate) chemistry LFP eliminates cobalt entirely but has 20-30% lower energy density; now dominant in China but NMC preferred for premium EVs needing maximum range
Superalloys No practical substitute Cobalt is essential for high-temperature creep resistance in jet engine superalloys; no alternative provides equivalent performance above 1000C
Cemented carbide Nickel binder, iron binder Nickel-bonded carbides exist but cobalt provides superior toughness and sintering properties for cutting tools
Permanent magnets (SmCo) NdFeB magnets SmCo magnets are preferred for extreme temperatures; NdFeB is stronger but cannot operate above 200C without heavy rare earth additions

Performance Trade-offs

In most applications, substituting Cobalt involves measurable performance penalties. LFP eliminates cobalt entirely but has 20-30% lower energy density; now dominant in China but NMC preferred for premium EVs needing maximum range. In high-performance applications such as lithium-ion battery cathodes, these trade-offs can be particularly significant.

Research and Development

Active research programs are underway to develop improved substitutes and to reduce the amount of Cobalt required per unit of product (thrifting). However, timelines for commercializing new alternatives typically span years to decades. The limited substitutability of Cobalt is a primary driver of its high criticality rating, prompting government-funded substitution research programs.

Return to the Cobalt hub page or browse the full Mineral Library.