Defense and Aerospace Mineral Dependencies

Modern military platforms are among the most mineral-intensive manufactured products on Earth. A single F-35 Joint Strike Fighter requires approximately 920 pounds of rare earth materials, while a Virginia-class nuclear submarine uses tens of thousands of pounds of specialty alloys derived from strategic minerals.

Rare Earths per F-35

920 lbs

Of rare earth materials required

F-22 Titanium Content

39%

Of structural airframe weight

China Tungsten Share

~80%

Of global production

DRC Cobalt Share

70%

Of global mine output

Supply Concentration at a Glance

Key defense minerals and their dominant producers reveal systemic concentration risks across the supply chain.

Ti

Titanium

Russia, Japan, Kazakhstan

Airframes, jet engines, submarine hulls. Russian supply disruption forced rapid Western diversification.

REE

Rare Earths

China: 85%+ processing

Guidance systems, radar, electronic warfare. Export restriction history in 2010 and 2023.

W

Tungsten

China: ~80% of output

Armor-piercing rounds, kinetic penetrators. Highest melting point of any metal at 3,422 C.

Co

Cobalt

DRC: 70% of mining

Jet engine superalloys, military batteries. Growing Chinese mine ownership in the DRC.

Be

Beryllium

US & Kazakhstan only

Satellite optics, missile guidance, ICBM navigation. Single Western processor in Ohio.

Sb

Antimony

China & Tajikistan: 80%+

Ammunition hardening, flame retardants. Identified as most acute U.S. supply vulnerability.

Ti

Titanium: The Backbone of Military Airframes

Titanium is arguably the most important structural metal in modern aerospace. Its exceptional strength-to-weight ratio, corrosion resistance, and ability to withstand extreme temperatures make it irreplaceable in airframe construction, jet engine components, and naval applications. The F-22 Raptor's airframe is approximately 39% titanium by structural weight, while the F-35 uses titanium extensively in its bulkheads, wing carry-through structures, and engine nacelles.

Key supply risk: Russia's VSMPO-AVISMA was historically the world's largest supplier of titanium sponge, providing significant quantities to Boeing and Airbus. The geopolitical disruptions following Russia's invasion of Ukraine forced rapid Western supply diversification.

Western aerospace companies turned to producers in Japan (Toho Titanium), Kazakhstan, and the United States (Titanium Metals Corporation). However, expanding titanium sponge production capacity is a multi-year endeavor requiring specialized facilities and the Kroll process, which is energy-intensive and technically demanding.

Beyond airframes, titanium is essential for naval applications including submarine hull components, shipboard heat exchangers, and desalination systems. The U.S. Navy's Columbia-class ballistic missile submarine program represents one of the largest single sources of demand for aerospace-grade titanium in the defense sector. Any sustained disruption to titanium supply would directly impact the production timelines of the most consequential strategic weapons platforms in the Western arsenal.

REE

Rare Earth Elements: Precision Guidance and Electronic Warfare

Rare earth elements (REEs) are a group of 17 chemically similar metals that are indispensable to advanced defense electronics. Neodymium and samarium are used to produce the permanent magnets found in precision-guided munitions, satellite communication systems, and the electric motors that actuate missile fins and aircraft control surfaces. Europium and terbium enable the phosphors used in military display systems and targeting screens. Yttrium is essential for the yttrium-aluminum-garnet (YAG) crystals used in military laser rangefinders and target designators.

REEs in DDG-51 Destroyer

5,200 lbs

For Aegis system, SPY radar, EW suites

China Mining Share

~60%

Of global rare earth mining

China Processing Share

85%+

Of global separation capacity

Alternative Timeline

7-10 yrs

To rebuild domestic heavy REE chain

The Joint Direct Attack Munition (JDAM), one of the most widely used precision weapons in NATO arsenals, relies on rare earth permanent magnets in its tail kit guidance system. The production of a single DDG-51 Arleigh Burke-class destroyer requires approximately 5,200 pounds of rare earth materials for its Aegis combat system, SPY radar arrays, and various electronic warfare suites.

Export restriction history: China briefly restricted rare earth exports to Japan during a 2010 territorial dispute, and imposed export controls on gallium and germanium in 2023. These events exposed the fragility of Western dependence on Chinese processing.

Efforts to build alternative processing capacity in the United States, Australia, and Europe through facilities like the MP Materials Mountain Pass operation and Lynas Rare Earths' Kalgoorlie plant are progressing but remain years away from matching China's integrated supply chain at scale.

W

Tungsten: Ammunition and Armor-Penetrating Munitions

Tungsten possesses the highest melting point of any metal (3,422 degrees Celsius) and exceptional density, making it critical for kinetic energy penetrators, armor-piercing ammunition, and high-temperature military applications. Tungsten carbide is used in armor-piercing fin-stabilized discarding sabot (APFSDS) rounds fired by main battle tanks, while tungsten heavy alloy is used in counterweights for missiles and in radiation shielding for military vehicles and equipment.

China produces approximately 80% of the world's tungsten, a dominance that has persisted for decades despite periodic efforts by Western governments to diversify. The only significant non-Chinese tungsten mines include operations in Vietnam, Russia, Bolivia, and a small number of projects under development in Portugal, Spain, and the United Kingdom. The Hemerdon mine in Devon, England, represents one of the few advanced tungsten projects in a NATO country, though it has faced repeated financial difficulties.

DoD action: The Department of Defense identified tungsten as requiring urgent attention in its 2022 report to Congress on strategic and critical materials stockpile requirements, recommending significant new acquisitions to hedge against Chinese export restrictions.

The military significance of tungsten was highlighted during the conflicts in Iraq and Afghanistan, where demand for tungsten-based ammunition surged well beyond peacetime levels.

Co

Cobalt: Jet Engines and Superalloys

Cobalt is a critical constituent of the nickel-based and cobalt-based superalloys used in the hot sections of military jet engines. These superalloys must withstand sustained temperatures exceeding 1,000 degrees Celsius while maintaining structural integrity under extreme centrifugal forces. The turbine blades, combustion chambers, and afterburner components of engines like the Pratt & Whitney F135 (powering the F-35) and the General Electric F110 (powering the F-16) depend on cobalt-containing alloys such as Waspaloy, Haynes 188, and MAR-M 509.

Ownership risk: Chinese companies, including CMOC Group and China Molybdenum, have acquired controlling stakes in several of the DRC's largest cobalt operations, giving Chinese entities significant influence over 70% of global cobalt supply even at the mine site level.

Beyond jet engines, cobalt is essential for the lithium-ion batteries used in military communications equipment, unmanned aerial vehicles (UAVs), and portable electronics deployed in the field. As the U.S. military pursues electrification of its tactical vehicle fleet and expands its use of autonomous systems, cobalt demand from defense applications is projected to grow significantly through the 2030s.

Additional Critical Dependencies

Beyond the four primary minerals, several other materials present acute supply vulnerabilities for defense and aerospace applications.

Mineral Primary Defense Use Dominant Producer Concentration
Beryllium Satellite optics, missile guidance, ICBM navigation United States, Kazakhstan 2 producers globally
Antimony Ammunition hardening, flame retardants China, Tajikistan 80%+ combined
Gallium Military radar, EW equipment, satellite comms China ~80% of output
Germanium Night vision, thermal imaging, missile seekers China ~60% of output
Be

Beryllium

Beryllium's unique combination of low density, high stiffness, and thermal stability makes it essential for satellite optical systems, missile guidance platforms, and aerospace structural components. The James Webb Space Telescope's primary mirror is made of beryllium. Materion Corporation operates the sole Western primary processing facility in Elmore, Ohio.

Sb

Antimony

Antimony is alloyed with lead to harden bullets and shrapnel, and antimony trioxide is the dominant flame retardant synergist used in military textiles and electronic enclosures. Perpetua Resources' Stibnite Gold Project in Idaho has received Defense Production Act funding to accelerate development.

Ga

Gallium & Germanium

Gallium arsenide and gallium nitride semiconductors power military radar and satellite communications. Germanium enables infrared optics in night vision and missile seekers. China's 2023 export controls on both materials sent shockwaves through the defense industrial base. Alternatives are being developed via byproduct recovery in Canada, Japan, and Europe.

Supply Disruption Risks to Military Readiness

The concentration of strategic mineral supply chains in a small number of countries, many of which are geopolitical competitors or located in unstable regions, represents a systemic vulnerability to Western military readiness. A conflict scenario in the Indo-Pacific, for example, could simultaneously disrupt access to Chinese rare earths, tungsten, gallium, and germanium while also cutting sea lanes that carry cobalt from the DRC and manganese from South Africa.

Critical Readiness Gaps

12-24 months

Estimated munitions production delay from a sustained rare earth supply disruption

7-10 years

Time to reconstitute a fully domestic heavy rare earth separation and processing chain

These timelines are incompatible with the rapid surge production that modern conflict scenarios demand, underscoring the need for robust strategic reserves, diversified sourcing, and sustained investment in domestic and allied processing capacity.

Mitigating these risks requires a whole-of-government approach that integrates defense procurement, trade policy, mining permitting, and international cooperation. Allied mineral security agreements, such as those established through the Minerals Security Partnership (MSP) involving the United States, the European Union, Japan, South Korea, Australia, and other partner nations, represent a critical step toward building the resilient supply chains that 21st-century defense requires.